AAPEN Part. 9

Tid for en aldri saa liten update igjen, det som staar for tur naa er det sentrale strom fordelings-systemet i AAPEN, forovrig kan det nevnes at AAPEN er open-source, all programvare er lisensiert under GPL Version 3, hardware, design og hw-spesifikasjoner er lisensiert under TAPR NCL (ala. GPL for HW) og kan kopieres og benyttes fritt til alt ikke kommersielt bruk.

A package from one of my very favourite electronics vendors, Altronics.
IMGA0392cns

Lots and lots of relays. These relays are designed specifically for use in high-current high-temperature industrial installations.
IMGA0269

And yet another batch of relays.. earlier tested types and models etc.
IMGA0277

Constructing the AAPEN relay clusters.
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Wiring up the relay clusters.
IMGA0285

The solder used on the relays is certainly not RoHS compliant solder with a high lead content makes better joints with the copper conductor, and this is very important considering the very high currents in the system. Just got to make sure to wash hands afterwards
IMGA0307

The wires used are 32x 0.2mm (17awg) and rated for use in high-current applications.
IMGA0309

Heat shrink, this stuff requires a very high tempearture to shrink, using the butane iron’s furnace is great for this.
IMGA0312

And more wires. In total about 64 meters of high-current wiring, alongside 10-15 meters of low current wire is required for each cluster.
IMGA0317

The completed relay cluster.
IMGA0322

Taking the AAPEN Relay Clusters for a test run. Looks good
IMGA0288

Bench testing to ensure the currents and voltages experienced in the system is within the ATX 2.2 specifications.
(Actually, all AAPEN components and wiring is rated at very minimum twice that of the ATX2.2 specs…
IMGA0334

The voltages look really good as well
IMGA0325